水冷熱控
內建水冷路由將熱量從卡鉗身體帶走,避免在比賽間隔中踏板感覺漂移。
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賽道系列 · 路線 · 前軸 · 6活塞 · 水冷
TTSPORT TR65 水冷前6活塞大制動套件專為持續的賽道濫用而設計 — 耐久賽、時間攻擊和連續熱圈,制動片溫度、液體溫度與制動平衡決定成敗。單體鍛造卡鉗配備交錯排列的27 / 32 / 38 mm 活塞,搭配Ø355或Ø370 mm通風轉子(兩片式),並內建水冷路由,以保持摩擦窗口在每圈之間穩定。
TR65水冷系統專為賽道、時間攻擊和耐久賽設計,當普通前卡鉗的熱管理成為限制因素時尤為重要。水冷路由、單體鍛造鋁體、50.10平方公分活塞面積、36 mm厚的兩片式轉子,以及賽車用制動片選項,共同確保踏板感覺、摩擦行為和使用壽命在持續高溫下更為穩定。
內建水冷路由將熱量從卡鉗身體帶走,避免在比賽間隔中踏板感覺漂移。
27 / 32 / 38 mm 活塞將夾緊負荷均勻分佈於制動片,減少在賽車溫度下的錐度變化。
一體成型的6061級鋁合金外殼,具有高剛性、低彎曲性,確保在負載下踏板行程穩定。
Ø355或Ø370 mm × 36 mm兩片式轉子,依據轉子尺寸和底盤配置採用固定或浮動安裝。
標準0–600°C / μ 0.38制動片,或專用賽車用0–750°C / μ 0.45制動片,適用於持久專業賽事。
可更換轉子圈、可重建密封件、徑向安裝支架、車輛專用編織管線,以及必要的磨合流程。
| 制動卡鉗 | ||
|---|---|---|
| 系列 | 賽車系列 — 迴路 | |
| 型號 / 適用範圍 | TR65 水冷 | |
| 軸位置 | 前 | |
| 活塞數量 | 六活塞 | |
| 活塞類型 | 無塵罩的賽車活塞 | |
| 活塞直徑 | 27 mm × 2 / 32 mm × 2 / 38 mm × 2 | |
| 卡鉗尺寸 | 299 mm × 193 mm × 79.4 mm | |
| 總活塞面積 | 每個卡鉗50.10平方厘米,所有活塞總和 | |
| 製造工藝 | 單體鍛造鋁合金車身 | |
| 淨重 | 每卡钳重 3.17 公斤,无刹车片 | |
| 表面處理 | 镍镀层 | |
| 水冷路由 | 內建卡鉗水冷路由,用於持續的賽道熱控制 | |
| 定制顏色 | 暫不提供;鎳鍍層飾面為固定設計 | |
| 建議輪圈尺寸 | 18 英寸或更大 | |
| 推薦轉子尺寸 | Ø355–370 毫米 × 36 毫米 | |
| 煞車盤選項 | ||
| 轉子選項 | 標準鋼材 | 賽車鋼 |
| 制動盤材質 | 熱處理高碳鑄鐵 | 赛车级热处理高碳铸铁 |
| 軸位置 | 前 | 前 |
| 轉子尺寸 | Ø355 / 370 毫米 × 36 毫米 | Ø355 / 370 毫米 × 36 毫米 |
| 結構 | 雙片式轉子組件 | 雙片式轉子組件 |
| 通風設計 | 內部通風 | 內部通風 |
| 轉子帽 | 專用合金轉子帽 | 專用合金轉子帽 |
| 轉子安裝方式 | 固定式或浮動式,取決於轉子尺寸與車輛應用 | 固定式或浮動式,取決於轉子尺寸與車輛應用 |
| 方向性設計 | 是 — 左右專用 | 是 — 左右專用 |
| 轉子面板圖案 | 弯曲槽/粒状槽/波浪槽/钻孔槽 | 波浪槽 |
| 推薦用途 | 俱樂部賽、HPDE、短程賽和較輕底盤車款 | 持續專業賽事、耐久賽、較重車輛和高下壓力設定 |
| 制動片選項 | ||
| 墊片選項 | 標準配方 | 賽車配方 |
| 兼容轉子材料 | 鐵/鋼轉子專用 | 鐵/鋼轉子專用 |
| 工作溫度範圍 | 0–600 °C | 0–750 °C |
| 平均摩擦係數 | μ ≈ 0.38,隨溫度、管路壓力和轉子狀況而變化 | μ ≈ 0.45,隨溫度、油管壓力和轉子狀況變化 |
| 推薦用途 | 短程賽、時間攻擊、較輕底盤、俱樂部賽和HPDE | 耐久賽、較重車輛、高下壓力設定和長時間高溫作業 |
| 管線、支架、冷卻與維修 | ||
| 制動油管結構 | 三層加強結構 | |
| 刹車油管材質 | PTFE 內襯 / SUS304 不銹鋼編織 / PVC 保護外套 | |
| 卡鉗安裝類型 | 徑向安裝,配合車輛專用卡鉗支架 | |
| 卡尺支架 | 車輛專用徑向安裝卡鉗支架 | |
| 轉子帽 | 車輛專用轉子帽,與輪轂幾何和偏移匹配 | |
| 水冷整合 | 水冷路由在工程審查期間與底盤佈局和比賽服務佈局確認 | |
| 制動管接頭類型 | 車輛專用接頭;卡鉗側與底盤側接頭依應用而異 | |
| 輪圈空隙 | 需配備18吋或更大輪圈;最終間隙取決於輪圈面設計、偏移、辐條輪廓、轉子尺寸、支架組件和冷卻線路佈線 | |
| 轉子維修 | 可更換摩擦圈;轉子帽、軸套和硬體在可重用時保持使用 | |
| 預熱程序 | 賽道使用前必須安裝 | |
賽道用產品。賽車用活塞不配備防塵套,賽車用制動片具有較高的冷啟動閾值。需要進行磨合。在安裝前,請與TTSPORT確認車輪間隙、冷卻線路佈局、制動盤直徑、帽子幾何和最終裝配。
2個TR65水冷前單體鍛造六活塞卡鉗,表面鍍鎳。
適用於前卡鉗的制動片,選擇標準化合物0–600°C或賽車用化合物0–750°C套件。
2個雙片內部通風的前制動盤,選擇Ø355或Ø370毫米×36毫米,左右專用。
專為前卡鉗正確對齊而設的車輛專用徑向支架。
與前輪轂幾何和制動盤偏移相匹配的專用合金制動盤帽。
三層不銹鋼鋼絲編織制動管,內層為PTFE內襯,外層為SUS304不銹鋼編織和PVC保護外套。
集成的卡鉗水冷佈局;最終線路接口和包裝在工程審查中確認。
每個TR65水冷前循環賽車系統都圍繞車輛的前輪轂、輪轂位置、制動盤帽偏移、車輪桶、輪輻間隙、制動線路佈局、水冷線路佈局、前制動偏置目標、後制動配對、懸吊套件和比賽等級設計。其目標不是通用的適配,而是與您的底盤幾何相匹配、能保持長時間熱狀態下摩擦行為穩定的水冷前制動系統。
我們會審查底盤、前懸吊和立柱設置、賽車用途、目標前制動性能、車輪套件、輪胎化合物、後制動配對、冷卻線路包裝、比賽等級,以及車輛是否使用OEM或定制前立柱。
對於原廠車輪卡鉗,請提供底盤、年份、車輪規格、懸吊佈局、目標用途以及冷卻線路空間。若為定制車輪支架、賽車用輪轂轉換或非原廠制動盤偏移,請提供CAD檔案、技術圖紙、輪轂面資料、制動盤安裝尺寸、水冷線路佈局限制或精確的支架安裝點測量值。
TTSPORT在生產前確認制動盤直徑、車輛專用卡鉗支架幾何形狀、制動盤帽偏移、車輪間隙、制動管接頭、冷卻線路佈局、制動片組合以及制動片與制動盤的對準。
若不確定您的車輪、前輪卡鉗、輪轂幾何、制動盤偏移、冷卻線路佈局、後制動配對或比賽佈局是否適合, 聯繫我們 請在訂購前提供,以便工程團隊審查您的建構細節。
此套件專為賽道、時間攻擊和耐久賽設計。賽用活塞不配塵罩,使用賽車專用配方。可在道路上運行以便運輸,但不適合日常使用或冷啟動情況。
選擇 Ø355 × 36 毫米,適合較輕的車輛和短跑比賽,重點在於轉動慣量。選擇 Ø370 × 36 毫米,適合較重的底盤、耐久賽或高下壓力設定,重點在於熱容量。
標準鋼使用經熱處理的高碳鐵,適合俱樂部賽和 HPDE。賽車鋼則採用賽車級熱處理,配合 0–750 °C / μ 0.45 的刹車片,以應對更高的持續溫度和更穩定的摩擦系數。
需要 18 吋或更大尺寸的輪圈。最終間隙取決於輪圈面設計、偏距、辐條輪廓、轉子直徑、支架組合和水冷線路布置。請提供輪圈規格,TTSPORT 將在出貨前確認。
是的。在賽道使用前需要進行磨合,以均勻轉移墊片材料到轉子面。該程序隨套件提供。跳過此步將影響墊片壽命和摩擦穩定性。
是的。TTSPORT 工程師會設計徑向支架、帽偏距、冷卻線路布置和編織管線,並與車輛進行匹配。請提供底盤型號、年份、輪圈規格、懸吊佈局和預期用途,以便在生產前確認適配性。
我們的賽車工程團隊負責確認適配性、墊片選擇、轉子尺寸、支架幾何、轉子帽偏距、制動管路布置和水冷線路,確保與您的底盤完美配合。
Brake Kits · Fitment · Installation · Care Guide
A brake kit is not just a pair of larger calipers. Calipers, rotors, pads, hoses, brackets, rotor hats, mounting hardware, brake fluid, wheel clearance, and bedding procedure all work together as one system.
This guide explains how to confirm the right TTSPORT brake kit before ordering, what to check before installation, and how to care for the system after installation.
Do not order a brake kit by vehicle name alone. The correct kit depends on the vehicle, axle position, wheel package, driving use, and brake system layout.
Brake kits are application-specific. A visually similar kit can still have the wrong rotor offset, bracket geometry, hose fitting, caliper position, or wheel clearance requirement.
Different TTSPORT brake kit series use different hardware layouts. Always confirm what the kit includes before purchase.
Use direct-mount calipers and one-piece rotors where specified. These kits do not use rotor hats or caliper brackets unless the final product page clearly states otherwise.
Use separate friction rings and rotor hats. Hat offset, ring bolt pattern, hardware style, and rotor direction must be matched correctly.
May require bespoke brackets, rotor hats, brake lines, and engineering confirmation based on knuckle, hub, wheel, and competition use.
Require extra attention to wheel clearance, tire size, vehicle load, descent control, hose routing, and dust / water exposure.
Do not assume every brake kit includes the same parts. Package contents vary by product series, vehicle application, and final order configuration.
Before finalizing the order, review the kit specification carefully. Confirm the brake kit is matched to your vehicle and wheel setup, not only to the model name.
If any part is not listed in the final order or product page, do not assume it is included.
Inspect every component before installation. Do not modify, grind, drill, stretch, force, or space brake kit components to make them fit.
Safety: Brake kits affect braking force, hydraulic sealing, heat control, wheel clearance, and vehicle stability. Do not install the kit if fitment, torque, direction, clearance, or compatibility is unclear.
Correct installation is as important as the brake kit itself. A properly engineered kit can still perform poorly if installed with dirty mounting faces, incorrect torque, poor hose routing, or trapped air in the hydraulic system.
Verify caliper centering over the rotor and confirm even pad sweep across the friction surface.
Confirm left / right rotor direction if the rotor uses directional vanes or directional face pattern.
Check brake hose length and routing at full steering lock and full suspension travel. No twisting, rubbing, stretching, or kinking.
Check caliper-to-spoke and caliper-to-barrel clearance before road use. Wheel diameter alone is not enough.
Use the correct brake fluid type and bleed the system until pedal feel is firm and consistent.
Torque all brake hardware to the specified value. Do not reuse damaged, unknown, stretched, or corroded safety-critical fasteners.
Brake pads and rotors need a controlled bedding process before full performance is available. Bedding helps create an even transfer layer on the rotor surface, improving bite, pedal consistency, and vibration resistance.
Street pads, race pads, iron rotors, two-piece rotors, and carbon ceramic rotors may require different bedding procedures. Use the procedure supplied with the specific kit.
After installation and bedding, give the system a short break-in period before aggressive use. Pedal feel, pad contact, dust output, and noise may continue to settle after the first drives.
Brake kits need regular inspection, especially after track use, off-road use, towing, mountain driving, winter salt exposure, or any brake service.
Inspect pads, rotors, fluid level, and hose condition during normal service intervals. Prioritize quiet operation, smooth pedal feel, and even wear.
Check pad thickness, rotor surface condition, and fluid condition more often. Long descents create sustained heat even without track use.
Inspect for mud, sand, stone impact, hose abrasion, dust boot damage, and caliper contamination after trail use.
Inspect pads, rotors, fluid, and hardware before and after every event. Track heat shortens service intervals.
Check rear brake temperature, hydraulic handbrake behavior, pad wear, rotor cracking, and hardware condition frequently.
Use only compatible pads and approved bedding procedures. Inspect rotor surface condition carefully and avoid incompatible friction materials.
Do not continue driving if the brake system shows any of the following symptoms. Inspect the system or contact a qualified brake technician before using the vehicle again.
Send your vehicle details, brake kit series, wheel specs, driving use, photos, and any symptoms you notice. TTSPORT will help confirm fitment, installation checks, and the correct care path for your brake kit.
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