6活塞鍛造卡鉗
六活塞鍛造卡鉗,交錯布置30 / 34 / 38毫米活塞以實現均勻的煞車片負載
電子郵件:sales@ttsport-racing.com
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Evolution 系列 · 前軸 · 平台適用 BBK
TTSPORT Evolution EB6 是一款前軸六活塞大型煞車套件,專為需要更強熱容量、更堅實踏板反饋以及比原廠煞車系統更可重複的制動性能的駕駛者設計。由兩片式鍛造鋁卡鉗、交錯活塞布局以及36毫米雙片式轉子共同作用,有效控制熱量,確保每圈每次制動都能保持預測性和線性反應。
較重的運動房車、SUV和經過調校的平台原廠前煞車在煞車片面積、活塞數量和轉子質量方面都會很快耗盡,遠遠超出底盤的抓地力。EB6同時解決這三個問題:六個活塞提供更大的夾緊力、更大的煞車片接觸面以提升咬合力,以及380–410毫米的轉子面積和36毫米的葉片深度來吸收和散熱。結果是一套在反覆激烈制動中抗熱衰退、踏板反應穩定且線性的煞車系統。
六活塞鍛造卡鉗,交錯布置30 / 34 / 38毫米活塞以實現均勻的煞車片負載
雙片式36毫米厚的轉子,直徑有380、390或410毫米可選
鋼製或碳陶瓷(CCB)轉子選項
不銹鋼編織制動管,提供更堅實、更穩定的踏板反饋
EB6卡鉗體由鋁材兩件式鍛造後進行CNC加工完成。鍛造能壓縮合金的晶粒結構,使卡鉗在高線壓下抗彎曲 — 彎曲的卡鉗會浪費踏板行程並削弱咬合力。六個兩件式、帶有防熱隔熱的活塞配有防塵套,將煞車片推向轉子;交錯的直徑(30毫米前導、34毫米中間、38毫米後端)用以補償煞車片的錐度,確保煞車片均勻磨損,並從第一毫米行程開始就能提供乾淨的咬合。
總活塞面積:每個卡鉗55.0平方厘米。較大的刹車片面積加上更高的夾緊力,使EB6在前軸比典型的4活塞套件具有更明顯的扭矩。
轉子質量實際上吸收制動時的能量。EB6採用雙片式內部通風的36毫米厚轉子,直徑有380、390或410毫米,安裝於CNC加工的鋁帽上。鋼製轉子為高碳鑄鐵,提供曲槽、粒槽、波槽或鑽孔槽等多種面花圖案。碳陶瓷(CCB)轉子則適合追求最低非簧載質量和最高持續工作溫度的駕駛者。
不銹鋼編織油管取代原廠橡膠油管,覆蓋每個角落。三層結構 — PTFE內襯、SUS304不銹鋼編織、PVC外護套 — 幾乎消除油管在壓力下的膨脹,使更多的踏板力轉化為夾緊力。踏板感覺更堅實,調節更線性,極限制動時反饋更銳利。
| 制動卡鉗 | ||
|---|---|---|
| 系列 | 演進系列 | |
| 型號 | EB6 | |
| 軸位置 | 前 | |
| 活塞數量 | 六活塞 | |
| 活塞類型 | 雙片式,隔熱,帶防塵套 | |
| 活塞直徑 | 30 mm × 2 / 34 mm × 2 / 38 mm × 2 | |
| 總活塞面積 | 每個卡尺55.0平方厘米 | |
| 卡鉗尺寸 | 長335 × 寬160 × 高102毫米 | |
| 結構 | 雙片式鍛造鋁合金 | |
| 淨重 | 每個卡尺重4.6公斤(不含制動片) | |
| 表面處理 | 高溫亮光塗層 | |
| 建議輪圈尺寸 | 19英寸或更大 | |
| 推薦轉子尺寸 | Ø380–410 mm × 36 mm | |
| 煞車盤選項 | ||
| 轉子選項 | 鋼/高碳選項 | 碳陶瓷選項 |
| 制動盤材質 | 鋼(高碳) | 碳陶瓷(CCB) |
| 直徑 × 厚度 | Ø380 / 390 / 410 × 36 毫米 | Ø380 / 390 / 410 × 36 毫米 |
| 結構 | 雙片式,內部通風 | 雙片式,內部通風 |
| 安裝方式 | 固定式或浮動式(尺寸依賴) | 浮動式 |
| 轉子面板圖案 | 彎曲 / 粒狀 / 波紋槽或鑽孔槽 | 交叉鑽孔 |
| 方向性 | 是 — 左右專用 | 是 — 左右專用 |
| 制動片選項 | ||
| 墊片選項 | 鋼制轉子刹車片 | 碳陶瓷制動片 |
| 兼容轉子材料 | 僅限鋼/高碳轉子 | 僅限碳陶瓷轉子 |
| 工作溫度範圍 | 0–600 °C | 0–700 °C |
| 平均摩擦係數 | 平均摩擦係數 μ:0.38 | 平均摩擦係數 μ:0.45 |
| 制動管線 | ||
| 制動油管結構 | 三層結構設計 | |
| 刹車油管材質 | PTFE內襯 / SUS304不銹鋼編織 / PVC保護外套 | |
| 制動管接頭 | 車輛專用,卡尺與底盤端 | |
| 支架 | ||
| 轉子帽 | CNC加工高強度鋁合金 | |
| 卡尺支架 | CNC加工碳鋼,徑向安裝 | |
| 卡尺安裝 | 徑向安裝,配備車輛專用支架 | |
| 適配與安裝 | ||
| 最小輪輻間隙 | 103 mm | |
| 建議輪圈尺寸 | 19英寸或更大 | |
| 轉子直徑選擇 | 380、390或410毫米,根據應用和車輪間隙選擇 | |
| 預熱程序 | 在激烈使用前必須符合 | |
每個轉子選項都配有匹配的制動片。鋼轉子用的制動片在0–600°C的工作範圍內,平均摩擦係數約為0.38 — 足夠應對激烈的街道和賽道日使用,不會損傷轉子面。CCB制動片專為碳陶瓷盤片配方,工作範圍為0–700°C,平均μ約為0.45,提供更高扭矩以應對持續高溫。摩擦係數會隨溫度、線壓和轉子狀況變化。
2 個EB6鍛造六活塞前卡尺(左右)
一套配對的刹車片,適用於兩個卡鉗
2 個雙片式前轉子(鋼或CCB,尺寸可選)
2 個CNC碳鋼卡尺安裝支架
2 個CNC鋁轉子帽
2 條不銹鋼編織制動油管
包括安裝硬件。在激烈使用前需要進行適當的磨合程序,以將刹車片材料均勻轉移到轉子表面並穩定摩擦。
輪圈適配由您負責。我們將協助您驗證,但最終間隙必須與您的特定輪圈和使用的墊片進行確認。
EB6卡鉗需要最少19英寸的車輪。
EB6卡鉗需要至少103毫米的內部輪輻間隙。
EB6是一款平台適配的大型制動套件。卡尺支架和制動油管接頭根據您的車輛定制。在結帳時確認年份、品牌、型號、配置,或如果需要書面適配確認,請先與我們聯繫。
許多配備厚輪輻或深凹面設計的19英寸原廠輪圈可能無法安裝;改裝鍛造輪圈通常可以。如果不確定,請提供您的輪圈背面照片以及您想使用的轉子直徑,我們將在您下單前確認間隙。
EB6需要19吋或更大尺寸的輪圈,內部辐條間隙至少為103毫米。有些19吋的原廠輪圈因辐條幾何形狀可能無法清除——如果不確定,請傳送您的輪圈桶的照片給我們。
較大的轉子提供更高的熱容量和制動扭矩,但需要更多的輪圈間隙並增加旋轉質量。380毫米是大多數19吋輪圈的安全基準;390和410毫米則適合經常進行激烈制動或賽道使用,且輪圈尺寸能支援它們。
高碳鋼轉子適合激烈的街道和賽道日使用,維修較方便且成本較低。CCB轉子大幅減輕懸掛重量,能承受更高的持續溫度(0–700°C的煞車片範圍),在正常使用下壽命更長,但前期成本較高,且需配合相應的CCB煞車片。
煞車片的後緣通常比前緣咬得更緊,導致錐形磨損。30 / 34 / 38毫米的交錯布局在前置活塞施加更大的夾緊力,後置活塞則較少,平衡了煞車片在摩擦面上的壓力,實現均勻磨損和更清晰的模擬控制。
會的。鍛造卡鉗抗彎曲,較大的活塞移動更多液體以提供更強的夾緊力,並且不銹鋼編織管阻止油管膨脹。踏板在頂端感覺更堅實,行程中更線性,並在極限制動時提供更銳利的反饋。
是的。正確的煞車床練程序能將均勻的煞車片材料轉移到轉子表面,並穩定摩擦係數。跳過此步驟會導致不均勻沉積、振動和咬合力降低。床練說明已包含在套件中。
與TTSPORT煞車專家討論合適性確認、轉子尺寸選擇,以及CCB與鋼制煞車的指導。或瀏覽真實客戶的安裝案例尋找靈感。
Brake Kits · Fitment · Installation · Care Guide
A brake kit is not just a pair of larger calipers. Calipers, rotors, pads, hoses, brackets, rotor hats, mounting hardware, brake fluid, wheel clearance, and bedding procedure all work together as one system.
This guide explains how to confirm the right TTSPORT brake kit before ordering, what to check before installation, and how to care for the system after installation.
Do not order a brake kit by vehicle name alone. The correct kit depends on the vehicle, axle position, wheel package, driving use, and brake system layout.
Brake kits are application-specific. A visually similar kit can still have the wrong rotor offset, bracket geometry, hose fitting, caliper position, or wheel clearance requirement.
Different TTSPORT brake kit series use different hardware layouts. Always confirm what the kit includes before purchase.
Use direct-mount calipers and one-piece rotors where specified. These kits do not use rotor hats or caliper brackets unless the final product page clearly states otherwise.
Use separate friction rings and rotor hats. Hat offset, ring bolt pattern, hardware style, and rotor direction must be matched correctly.
May require bespoke brackets, rotor hats, brake lines, and engineering confirmation based on knuckle, hub, wheel, and competition use.
Require extra attention to wheel clearance, tire size, vehicle load, descent control, hose routing, and dust / water exposure.
Do not assume every brake kit includes the same parts. Package contents vary by product series, vehicle application, and final order configuration.
Before finalizing the order, review the kit specification carefully. Confirm the brake kit is matched to your vehicle and wheel setup, not only to the model name.
If any part is not listed in the final order or product page, do not assume it is included.
Inspect every component before installation. Do not modify, grind, drill, stretch, force, or space brake kit components to make them fit.
Safety: Brake kits affect braking force, hydraulic sealing, heat control, wheel clearance, and vehicle stability. Do not install the kit if fitment, torque, direction, clearance, or compatibility is unclear.
Correct installation is as important as the brake kit itself. A properly engineered kit can still perform poorly if installed with dirty mounting faces, incorrect torque, poor hose routing, or trapped air in the hydraulic system.
Verify caliper centering over the rotor and confirm even pad sweep across the friction surface.
Confirm left / right rotor direction if the rotor uses directional vanes or directional face pattern.
Check brake hose length and routing at full steering lock and full suspension travel. No twisting, rubbing, stretching, or kinking.
Check caliper-to-spoke and caliper-to-barrel clearance before road use. Wheel diameter alone is not enough.
Use the correct brake fluid type and bleed the system until pedal feel is firm and consistent.
Torque all brake hardware to the specified value. Do not reuse damaged, unknown, stretched, or corroded safety-critical fasteners.
Brake pads and rotors need a controlled bedding process before full performance is available. Bedding helps create an even transfer layer on the rotor surface, improving bite, pedal consistency, and vibration resistance.
Street pads, race pads, iron rotors, two-piece rotors, and carbon ceramic rotors may require different bedding procedures. Use the procedure supplied with the specific kit.
After installation and bedding, give the system a short break-in period before aggressive use. Pedal feel, pad contact, dust output, and noise may continue to settle after the first drives.
Brake kits need regular inspection, especially after track use, off-road use, towing, mountain driving, winter salt exposure, or any brake service.
Inspect pads, rotors, fluid level, and hose condition during normal service intervals. Prioritize quiet operation, smooth pedal feel, and even wear.
Check pad thickness, rotor surface condition, and fluid condition more often. Long descents create sustained heat even without track use.
Inspect for mud, sand, stone impact, hose abrasion, dust boot damage, and caliper contamination after trail use.
Inspect pads, rotors, fluid, and hardware before and after every event. Track heat shortens service intervals.
Check rear brake temperature, hydraulic handbrake behavior, pad wear, rotor cracking, and hardware condition frequently.
Use only compatible pads and approved bedding procedures. Inspect rotor surface condition carefully and avoid incompatible friction materials.
Do not continue driving if the brake system shows any of the following symptoms. Inspect the system or contact a qualified brake technician before using the vehicle again.
Send your vehicle details, brake kit series, wheel specs, driving use, photos, and any symptoms you notice. TTSPORT will help confirm fitment, installation checks, and the correct care path for your brake kit.
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